Customized quality and innovation

Our kiln plants stand out for their precision work within a wide application range. They meet concrete client requirements and overcome any challenges.

Roller kiln

The perfect balance: Our newly developed roller kiln concepts ensure top product quality at minimum maintenance and personnel expenses.

Roller kiln: Its state-of-the-art firing unit in modular design is suitable for many application areas and is firing in different designs.

  • Dishes and porcelain
  • Technical ceramics
  • Roofing tiles and accessories
  • Bricks and split tiles
  • Sanitary ware
  • Battery powders (Li-Ion batteries) in
    electrically heated roller kiln type eRO
  • Other special applications


Technical specifications at a glance:

  • Kiln length: up to 150 m
  • Setting width: up to 3 m
  • Roller levels: 1 to 3
  • Firing temperature: 800 to 1,650 °C
  • Firing cycles: 20 min to up to 48 h, depending on the requirements
  • Clocked or modulated burners
  • Low power consumption due to fan frequency control
  • Heating: direct / indirect gas heating, different gas types, electrical heating
  • Kiln insulation: Full fibre, insulating refractory brick or composite/sandwich construction
  • ProVis process visualisation with excellent control and analytics tools
  • Product tracing system for integration in a superior PPS system
  • Optionally with a heat exchange system (i.e. air / water)

The reliable roller drive system featuring helical gearing is practically maintenance-free. High temperature constancy across the setting cross-section inside the various kiln sections and the significant reduction of the specific energy consumption and the transit time are further benefits of this kiln plant.

The energy-efficient EnerViT firing system ensures energy savings of up to 20 % in continuous kilns for oxidizing firing. A fully automated burner monitoring system optimizes heating and cooling processes at good flame stability: For permanent industrial operation, EnerViT provides many benefits at fair terms. With the newly developped EnerViT plus energy savings of up to 40 % can be achieved.

 

Tunnel kiln

The following applies to the tunnel kiln: It is a flexible production unit with excellent heat distribution at a high setting width. It provides excellent energy consumption values due to its insulating refractory brick or fibre lining.

The tunnel kiln is equipped with state-of-the-art kiln control concepts and kiln car tracking systems. Among other things, it fires the following:

  • Sanitary ware
  • Dishes and porcelain
  • Roofing tiles and accessories
  • Bricks and split tiles
  • Cordierite ceramic/stoneware pipes
  • Technical ceramics
  • Other special applications


Technical specifications at a glance:

  • Kiln length: up to 150 m
  • Setting width: up to 5.5 m
  • Setting height: up to 2.4 m
  • Firing temperature: 800 to 1,800 °C
  • Firing cycles: 2 to 48 h, depending on the requirements
  • Clocked or modulated burners
  • Low power consumption due to fan frequency control
  • Heating: direct / indirect gas heating, different gas types, electrical heating
  • Kiln insulation: Full fibre, insulating refractory brick or composite/sandwich construction
  • ProVis process visualisation with excellent control and analytics tools
  • Product tracing system for integration in a superior PPS system
  • Optionally with a heat exchange system (i.e. air / water)

The energy-efficient EnerViT firing system ensures energy savings of up to 20 % in continuous kilns for oxidizing firing. A fully automated burner monitoring system optimizes heating and cooling processes at good flame stability: For permanent industrial operation, EnerViT provides many benefits at fair terms. With the newly developped EnerViT plus energy savings of up to 40 % can be achieved.

 

Shuttle kiln

Our shuttle kiln is guaranteed to provide top quality first firing, re-firing and decoration firing processes. It has been so successfully for many years due to its excellent heat distribution and minimal specific energy consumption.

The shuttle kiln is an especially flexible firing unit. It meets even the highest requirements for the firing of:

  • Sanitary ware
  • Dishes and porcelain
  • Roofing tiles and accessories
  • Bricks and split tiles
  • Cordierite ceramic/stoneware pipes
  • Technical ceramics
  • Other special applications


Technical specifications at a glance:

  • Setting volume: up to 350 m³ net
  • Setting width: up to 6 m
  • Setting height: up to 4.0 m
  • Firing temperature: 800 to 1,650 °C
  • Firing cycles: 6 h up to 180 h, depending on the requirements
  • Single burner control
  • Clocked burner
  • Low power consumption due to fan frequency control
  • Heating: direct / indirect gas heating, different gas types, electrical heating
  • Kiln insulation: Full fibre, insulating refractory brick and combinatin of cordierite / fibre
  • ProVis process visualisation with excellent control and analytics tools
  • LAMBDA control system
  • Optionally with heat exchange system (i.e. air / water or air / air)

 

 
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sphinx
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selles
sanindusa
sandusa
russisch
roman
osmose
morv
kolo
keramag
irland
inax
hybner
gres
friatec
foseco
duravit#
carasanit
bogner
asian
ara
aqua
AI
vista
villeroy
steinzeug
sphinx
seltmann

Keramischer OFENBAU GmbH (KOG)
Benzstraße 5
31135 Hildesheim / Germany
Tel.: +49 - 51 21 - 74 74 - 00


Keramischer OFENBAU India (P) Ltd. (KOI)
2506, 5th Floor
Express Trade Tower-2
B-36, Sector-132
Noida-201301 (U.P.) / India
phone: +91-0120 4203856 or +91-0120-4208752

https://keramo.in


Keramischer OFENBAU España S.L. (KOE)
Empresarial La Plana
C/ Desamparados 5 - Parque
12550 Almazora (Castellon) / Spain

 

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